Sonatest Wave

The Sonatest Wave is a next-generation ultrasonic flaw detector designed for advanced non-destructive testing (NDT) of materials across industrial sectors such as aerospace, oil & gas, power generation, manufacturing, and fabrication. It represents a significant evolution in portable ultrasonic testing technology by combining powerful inspection tools, a customizable user interface, and intuitive data management into a single field-ready instrument.

At its core, the Wave integrates cutting-edge features that optimize the ultrasonic testing workflow, making it easier and faster to analyse internal structural integrity without damaging the tested object. Its interactive scan planning capability allows users to visualise complex geometries—such as welds, curved surfaces, and joints—helping to distinguish genuine flaws from geometric reflections that might otherwise be misinterpreted. This reduces false indications and enhances reliability in flaw detection.

The intuitive touchscreen interface, enhanced by UTouch Technology, mimics the responsiveness of modern mobile devices, allowing operators to navigate controls and settings with ease even in rugged field environments. The user interface can be fully customised to match specific inspection procedures or operator preferences, streamlining repetitive tasks and reducing the learning curve.

One of Wave standout capabilities is its support for interactive scan plans and real-time ray tracing, which visualises sound propagation within tested parts so technicians can interpret results with greater confidence. It also supports custom CAD import, enabling inspectors to load detailed part geometry directly into the detector for enhanced analysis of complex components.

Connectivity is built in with Wi-Fi support, allowing operators to transfer data, manage software updates, and remotely maintain calibration information across a fleet of units. Companion software further enhances data handling: setups created on a PC can be uploaded to the instrument, and results can be exported for reporting, archiving, or analysis.

Physically, the Wave is engineered to withstand tough industrial conditions. It offers rugged construction combined with a high-resolution display, long battery life, and an operating temperature range suitable for most field environments. Its blend of precision, flexibility, and user-centred design makes the Sonatest Wave a powerful tool for professionals conducting ultrasonic inspections of welds, castings, forgings, and structural components.

Technical Specifications

General

Instrument Type: Portable ultrasonic flaw detector
Display: Large high-resolution color screen with touch capability
User Interface: Touchscreen with configurable menu layouts and shortcuts
Weight: Light enough for handheld operation, ergonomic housing
Enclosure Protection: Rugged casing designed for industrial environments
Battery: Rechargeable with extended field runtime
Operating Temperature: Suitable for typical industrial and field conditions

Ultrasonic Testing Capabilities

Pulse Repetition Frequency: Adjustable range to suit different materials and inspection tasks
Frequency Range: Supports a wide range of ultrasonic test frequencies for various applications
Gain/Signal Control: Digital and analog gain control for precise signal optimization
Dynamic Range: High dynamic range for clear defect signal detection
Filtering: Multiple digital filters to enhance signal quality and reduce noise

Measurement & Display

A-Scan View: Real-time display of ultrasonic amplitude vs. time
Thickness Measurement: Accurate material thickness readouts
Calibration Modes: Velocity calibration, DAC/TCG calibration, and user-defined setups
Gates & Alarms: Dual gates with selectable measurement functions and threshold alarms
Cursor Functions: Adjustable cursors for detailed measurement on A-scan

Scan & Analysis Tools

Scan Plan Support: Interactive scan planning for complex geometries
Ray Tracing: Visual simulation of sound paths in parts with curved or irregular shapes
Part Geometry Handling: Allows for import or definition of flange, weld, and plate geometry
Datalogging: Internal storage of readings, waveforms, and inspection sequences
Playback & Review: Review recorded data directly on the instrument

Connectivity & Data Management

Wireless Connectivity: Built-in Wi-Fi for data transfer and software updates
USB Port: For exporting results and logs to external devices
Software Support: Companion PC software for setup creation, reporting, and advanced analysis
Remote Support: Capability to send instrument screens or data to support teams

Calibration & Standards

Calibration Methods: Velocity, standard reference block, user defined
Standards Support: Capable of meeting general ultrasonic testing standards (industry inspection practices)
Traceability: Provides consistent calibration capability for repeatable inspection results

Performance & Diagnostics

Noise Rejection: Advanced filtering and signal processing for clean flaw indication
Event Logging: Time-stamped event records for traceability
Self-Diagnostics: System checks for internal performance and transducer integrity

Transducer Compatibility

Supports a wide range of ultrasonic probes such as standard compression, shear, angle beam, delay line, and dual element transducers for different inspection applications.

Application Scope

The Sonatest Wave is suitable for:

Weld inspection
Material integrity testing
Thickness gauging
Flaw detection in castings, forgings, and structural steel
Inspection in aerospace, oil & gas, power generation, and fabrication industries

Sonatest Wave

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